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GT40 Tech - Exterior, Interior, AC, & Trim All that other stuff not in categories above.

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Old 07-28-07, 02:41 AM   #1 (permalink)
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Peter D
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Door Trim

I was wondering if anyone has some bright ideas on how to securely fix interior door trim panels to the doors ?

I would like to make the panels easliy removeable - a local upholsterer suggested those horrid little plastic "christmas tree" fittings that you see on new cars, but I reckon that a few removals would see the holes in the f/glass become pretty ragged.

Given that I don't want screws visible from the inside, I figure the best way would be to mount studs into the trim's backing plate prior to covering - these would just slide into holes in the doors & have nyloc nuts & washers fitted inside the doors. (I am going to keep the main access holes in the doors open (carpet inside to doors) so that I can access the storage space without opening the doors - as is necessary with those hinged fold-down type of door trims).

So, the big question is how to secure coutersunk head bolts into the backing plates without using nuts ?

My thoughts so far have run to :

- Backing plate made from MDF, c/s bolts held in place by a thin sheet of f/glass in each side.

- Backing plate made from aly sheet, c/s bolts brazed in place across the heads (don't know if you can braze across s/s & aly).

Any other ideas would be greatly appreciated.

Thanks & Kind Regards,

Peter D.
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Old 07-28-07, 06:46 AM   #2 (permalink)
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Re: Door Trim

If you use good quality plastic clips it shouldn't be a problem, also make sure you use male and female clips so you don't get the ragged look later on. Also use the correct trim removal tool and a half decent tool operater and the clips should last at least up until your funeral

Steve
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Old 07-28-07, 09:02 AM   #3 (permalink)
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Re: Door Trim

Did mine with 5mm plywood frames, then put in rivnuts into the wood and just pop a m4 allen head bolt in from the inside of the door pocket out. Once you know it fits ok you can cover the outside with foam/trim and they are easily removable. I also put a piece of angled ally along the bottom edge so that there isn't too much flex when you pull on it - negating the need for a door handle.
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Old 08-01-07, 09:24 AM   #4 (permalink)
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Re: Door Trim

Thanks Steve - cheeky young lad ! FYI, I am planning on outlasting a few miserable plastic clips !!

Paul, that sounds like a good approach. Did you put the riv-nuts in from the door-side of the ply ? Also, my only experience with riv-nuts has been with the ones that lock into fairly thin sheet metal - did you use these & just rely on the nut body squeezing out into the ply & locking it in ?

Thanks guys,

Kind Regards,

Peter D.
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Old 08-01-07, 11:22 AM   #5 (permalink)
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Re: Door Trim

Mr D,
You can get rivnuts that will go into softer material, I have all the tools for rivnuts if you need it. A good place to get them from is Aerobolt at Chipping Norton, if you are using the standard nuts I have them.

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