Fair enough - re the evaporation - we had this problem out inn Zimbabwe too but never ended up putting in return lines. - Perhaps we were just lucky!
Well with the returns presumably you'll be using a Pollack Valve - so I believe you are restricted to 1/4 inch on the return (cannot remember for sure but it was smaller diameter than the feed side)
I would think that your regulator would be the "pinck point" on the system and thus the 1/4 should be more than sufficient for the return
Ian