Front sway bar or not...

Kirby Schrader

They're mostly silver
Lifetime Supporter
On the Jan 2nd, I went to Houston MSR with 2155.
I found that I'm rusty as hell trying to drive after too long overseas and no track time. Managed to spin the car on street tires. My fault.
I can give you lots more excuses why if you want to hear them, but if you listen to the video, you'll hear the main reason.
:)

The fuel problem I had at Texas World last time is solved thanks to Jack Houpe's excellent swirl tank design and fabrication.

Pictures of the Pantera Club (along with the Lamborghini and Ferrari club) and a couple of in car videos showing my incompetence can be found at 2012 Houston MSR

But getting to the point here.... I felt that I needed to stiffen up the swaybars. It's a race car, right? Should be a piece of cake.
Hah!

In the thread where Al was listing the differences in the Superformance cars compared to the originals, I had mentioned that the front swaybar setup is different. So I will now rant a little.

The first problem I had was one that many people have discovered. Mike Trusty said I should check and sure enough, the arms on the front swaybar were rotating on the bar. The splines weren't holding at all. Mike suggested I solve this by buying two piece sway bar clamps from Cushman and then welding the arms onto the bar, so that's what I did. Apparently this has been fixed by the factory now?

So fast forward now to last weekend when I got the car on the lift and tried to adjust the swaybar on the front to be stiffer.
I could not do so. The link between the A-arm and the swaybar arm is too short and won't pivot enough. It looks like it should, but it won't.
The attached picture should show what I mean.

Mike Trusty suggested that the link needed to be longer. More like the original cars. So, I investigated.

Existing link has a male threaded rod end screwed into a female rod end with a jam nut.
Threads on it are 12M x 1.75.
The stud on the A-arm and the bolt hole through the sway bar arm are 12mm.
The stud is a 1.75 pitch. So is the bolt.
The length center to center is 65-70mm nominal depending on how much you screw the two ends together.

So I decide that getting a longer arm that swivels more is the answer.
I want about a 100mm long link or radius rod with what they call high misalignment bushings.

Hah! Doesn't exist. Well, not that I can find... nor that would work.

Problems I ran into are:

- Metric rod ends are rare. If you want any kind of selection, it has to be SAE. You have to use either 7/16" (too small) or 1/2" (too big). I found a place that had a selection of metric sizes, but no M12. They jumped from 10 to 14.

- High misalignment bushings would make the overall width of the rod ends too wide. The current width is 16mm. Most you can get onto the stud and still have some threads left for the nut. Max is 20mm.

- Most rod ends swivel to about 27-30 degrees, which isn't enough with the stock setup. I think the existing ones are already reaching their limit. One joint is already loosing up and should be replaced.

Someone will now, no doubt, show me exactly where to go to find what I'm talking about.:shy:

But, to carry this even further... Suppose you did find the longer rod end/link that would pivot enough.
The design of the sway bar and the link is such that you are moving the pivot point back further and further on the arm and the angle is getting bigger and bigger, so you're losing part of what you were attempting to add.

Imagine you want to stiffen it up as much as possible and move it to the last bolt hole. Imagine you have a rod end that will swivel enough and it is long enough.
The angle the link has to the arm then becomes so high that I don't think you're going to stiffen it up much anyway unless you drop the arm down a lot. But then you'll be pushing and pulling as the A-arm moves. That's not ideal, I think.

Tell me if I'm wrong, but the solution seems to be to make the arm on the sway bar arm longer so your adjustment points are more in line with the link attachment on the A-arm.
Ahhh.... but that lessens the sway bar effect so now you need a much thicker, stronger sway bar and that means you need new clamps.

I called Dennis Olthoff and he said on the racecars they are replacing the entire setup. The front swaybar is now 1 1/4" with two adjustments, rear sway bar is 1" with eight adjustments, aluminum arms and new clamps, etc.
These can be mine for $1600.

I thought I bought a car that was already designed for racing? Guess not.
But then, I'm not really racing, am I...

Comments?
What do the GT40R models have in the front from the factory? Did they fix this whole thing? Or is Dennis' solution the option everyone is using?
Seems so...

By the way, the rear swaybar is a piece of cake to adjust.
:laugh:

Whining in Magnolia,

Kirby
 

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Seymour Snerd

Lifetime Supporter
Kirby --

I have been traveling a lot and have yet more to do so haven't had the time to study my (P2160) version of your problem, but just from the arm chair a few thoughts:

  1. We all know that vertical link in its original form is a ground clearance problem, so people have shortened it (as I did) by cutting off some of the female end. Have you done this? I couldn't tell for certain looking at your picture. If you have, perhaps simply returning to the "poor ground clearance" configuration would give you the additional swing you need, since you're talking about need a longer arm.
  2. However,iIf you have not made that mod (and from memory it looks to me like you have not) my untrustworthy eyeballs think it would help just from looking at your picture because the link would then be closer to perpendicular to the ARB arm when in the "stiffer" position. ???
  3. On my car, before I hacked off the end of the female side, I pondered solving the problem by simply re-positioning the vertical link so it points "up" rather than "down" so the anti-roll bar sits between the A-arms. Not "original" of course, but neither is the current setup. My recollection is that doing tihs would somewhat detract from the original ARB geometry, but I wonder if it would allow you more adjustability with the current parts in return.
  4. I have a fairly clear recollection that on P2160 all the fasteners in the front suspension, including these, are English, so I'm really surprised you're talking about metric sizes. I hate to ask what is possibly an insulting question, but are you sure they're metric? If they really are then I guess my memory's fading faster than i think....
  5. I believe Alan at Pathfinder and Lee Holman have prepped or are prepping a lot of GT40Rs, so I'm sure either could tell you exactly how that's handled with current production GT40Rs. And I bet Alan could get you the corresponding parts, if any. So it might be worth giving one or the other a call. Since the current setup doesn't work, this sure looks like a good candidate for a little "upgrade" kit (as I keep pushing for, sorry for boring everyone....).
 
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Kirby Schrader

They're mostly silver
Lifetime Supporter
Al,

1) I have not cut anything off. The front suspension is as I received the car from Olthoff (other than the welded sway bar arms).

2) The picture angle is not very good. Moving the link back actually moves the link further off of vertical. Since the stud on the A-arm is already angled up and towards the outside of the car, the amount of swivel available is almost gone already in the first position at full suspension extension. Moving the bottom bolt/rod end further back makes it worse.
I might be able to force it into position 2, but it will already be in a bind at full suspension travel (as on the lift).

As I indicated, it feels like mine is already getting beat out and is slightly loose. One of the links is laying here on my desk at work and everyone that comes in has to pick it up... You know engineers... and has commented it needs to be replaced.
In any case, I certainly feel that it's already binding in its current position when the A-arm is moving. I need to take some more pictures at different angles to show it better.

3) I did not consider flipping the link... That seems almost too easy to be an option. My first reaction is that the arms will hit the underside of the chassis or A-arm. I'll look tonight.

4) An SAE thread gauge has no size that fits it. That means it's probably metric. (I need to buy a metric thread gauge!)
Measuring the hole in the rod end at .47/11.95mm doesn't fit either 7/16" (.4375/11.11) or 1/2" (.50/12.7) as I indicated. Either too loose or won't go.
The nuts and bolt take a 19mm wrench. All things so far point to a 12mm 1.75 bolt/stud. I will certainly confirm this tonight. I am not insulted. :laugh:

It's just frustrating...

Regards,
Kirby
 

Kirby Schrader

They're mostly silver
Lifetime Supporter
Joules,

Thanks for the link. I didn't see them in my Google search results.
Yep, they certainly have 12mm x 1.75 rod ends.
30 degrees is the max swivel though, as I've seen with most rod ends.

Regards,
Kirby

.
Kirby,

As you have discussed, not sure you finding the rod ends will solve your quandry, but try Midwest Control products, they have a great selection of metric rod ends and control arms.

Midwest Control Products Corp.

Good luck,
 

Kirby Schrader

They're mostly silver
Lifetime Supporter
Confirmed. The stud on the A-arm, the bolt and the threads on the rod ends are 12M x 1.75.

To put the sway bar arm above the A-arms would take some serious modifications in my opinion....

FWIW,
Kirby
 

Seymour Snerd

Lifetime Supporter
To put the sway bar arm above the A-arms would take some serious modifications in my opinion....

I took a look at this while adjusting ride height, etc, and yes, the angle formed by the female splined block on the end of the ARB arm, and the arm itself, would have to change significantly for the arm to clear the spring.
 

Kirby Schrader

They're mostly silver
Lifetime Supporter
Al,

Thanks for reminding me about this!

I had not mentioned it... I think... but I ended up getting Olthoff's sway bar kit a few months ago.

Nice stuff. Substantially thicker sway bars. I have not had it on the track yet to see what it's improved or not, but it 'feels' better on the street. Hard to explain.

The front was easy to install. The much thicker bar reduces ground clearance, but it's still higher than the rod ends. I initially installed them with the nuts down, but that creates less ground clearance. I flipped the bolts and now I've not noticed an issue. The link is at a pretty high angle, but it doesn't seem to be a problem.

The rears required me to re-install the original links. I had installed longer ones to allow the sway bar arms to sit parallel. You can't do that with Dennis' kit.
The arms are thicker which meant that I had to trim some of the fiberglass on the rear clip.

I've put pictures which hopefully will explain things on my website since you can't post so many here.

http://www.spacecitypanteras.com/pictures/swaybars/IMG_0275.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0276.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0277.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0278.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0279.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0280.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0281.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0282.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0283.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0284.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0285.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0286.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0287.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0288.jpg
http://www.spacecitypanteras.com/pictures/swaybars/IMG_0289.jpg

Comments and questions welcome.

Kirby
 

Seymour Snerd

Lifetime Supporter
Very serious looking...

The rear mounting is particularly interesting to me because it appears to be a little bit lower than the orignal SPF design, and I think that places it in the only position on my car where there is a straight shot all the way across the car (because of the ZFQ transaxle).

Regarding the non-vertical links, it looks to me like the Olthoff arms are substantially longer than the SPF ones, such that the vertical link and the arms are tilted but they look close to perpendicular to each other, in which case the geometery is fine. Also the mounting plate is thick, and is bolted in three places so it's got a wide footprint so for there to be any flexing it would have to twist the entire upper cross-member and the top shock mount.

Speaking of twisting the upper crossmember, another owner told me that Olthoff was finding issues in race cars with twisting of the upper crossmember due to loads from the transaxle mounts, and was at least thinking of making a stiffer cross member, along with developing an additional set of transaxle mounts at the bottom of the horse-collar. I believe the Mk IIs did something like that by clamping the lower run of the horse collar between the T44 bell housing and the back of the the oil pan using long studs.

If you hear any quantitative expression of the stiffness ratio between these ARBs and the original SPF ones I'd love to know.

Thanks for posting all that.
 
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