Mike I fiber glassed 3/4 inch birch into my race splitter, I put a skim coat of duraglass to fill any imperfections clamped it, let it bond, and then glassed all around the edges then covered all of the plywood with cloth. I beveled the edges of the plywood after trimming it to fit which made it easy to glass for strength. after the whole process I think it is pretty well sealed from the elements and didn't add a lot of weight . I am sure I could probable jack the car up using it not that I would..................