Scratch build MK IV

The tail is now also almost finished. All pushrod parts are welded.
The transmission frame and the subframe for the hood are also finished.
 

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My frame is ready so far.
Now the question:
Do I need to heat treat (stress relieve) 25CrMo 4 after welding?
Due to the high energy prices here in Germany, this has unfortunately become very expensive.
So my question to you is that necessary??
 

Neil

Supporter
My frame is ready so far.
Now the question:
Do I need to heat treat (stress relieve) 25CrMo 4 after welding?
Due to the high energy prices here in Germany, this has unfortunately become very expensive.
So my question to you is that necessary??
If that chrome-moly was a grade called "normalized", you do not need to heat treat it.
 
I leave the heat treatment now.
My frame would fit exactly in the oven, but areas of it would be too close to the heating flames, so that locally too high temperatures would occur. that would then be counterproductive.
So better directly to paint :)

Neil Thanks for the clarification, I'll look at the datasheet again for that.
 
I would like to rivet my floor panel to the frame.
I was thinking of putting a 2mm butyl rubber-based sealant tape between the frame and the sheet.

TEROSON RB 81 - butyl rubber-based sealant tape

When riveting a test piece, I actually expected the butyl material to push to the side from the highest point of the tube. But this does not happen, due to the surface pressure the butyl itself is not compressed at the riveting points.

See picture.

My concern now is that the butyl may shrink a bit over time, which would mean loose rivets.
Have any of you had any experience with this? So gluing and riveting at the same time?

Or should I just rivet the sheet metal directly to the frame, and seal everything only in the second step with sealant from the cartridge?

Would appreciate some tips on the subject - thanks!

Butyl.jpg

Bodenblech.jpg
Rahmen_02.jpg
Rahmen_01.jpg
Rahmen_03.jpg
 
I would think, "if" its the same stuff as used on campers & caravans ( they also have butyl based sealands between all panels and windows) it won't shrink.
With these specs:

*Very high tackiness
*Very high adhesion strength
*Very good water and ageing resistance
*Self-welding
*Excellent adhesion to almost all substrates
*No corrosive constituents

You should be allright.
 
Today my gearbox is finished.
A Graziano MAZ from the V10 Audi R8.
Converted to manual transmission.
Dropgear changed to 0.98.
The two gears for it I had made at a gear company, unfortunately 800.-€ per piece

View attachment 125061
Looks like you will need a large spacer on LH half shaft to have engine on center, might need a small weight on the other side half shaft to make up for that.
 
Hello
Do any of you guys know maybe what kind of seat was used in the MK IV? In the pictures it always looks like it was a one-piece seat pan made of fiberglass for both seats.
Or am I mistaken there? Is there still something like that somewhere.
To build my own mold is too expensive and time-consuming.
Does anyone have another idea?
 

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