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Old 09-22-06, 01:05 PM   1 links from elsewhere to this Post. Click to view. #1 (permalink)
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Doc Watson
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GT40 Engine Build Mirage Chassis

'My Coffee Table..'

Finally got some lumps of metal which are being used to make my coffee table. I want it to be as original as possible to the ones I've seen in that car that won Le Mans 4 times in a row, although why someone would want to power a car with a perfectly good coffee table is beyond me........

Just got the top end of it in the picture and also the bottom, just waiting for the middle bit and stand to arrive.

I've got a piece of smoked glass for the top but found that it slides to easily about so have ordered some rubber screens to rest the glass on (see pics) which should stop the glass sliding. Also think the table will sit a little low so have found some 'phenolic spacers' (whatever they are.... ;-) which will make the table a little higher, they should arrive soon.

Slowly replacing the nuts on those grey things with the stacks on them to stainless steel, including socket head SS for the gauze cover and stacks. That lump of aluminium they sit on is also going to get a polish.

Someone mentioned that it might be nice to have some words to read on the table as a conversation piece so found some lumps of metal which say 'Gurney Weslake' which will be put on the big lump of metal that will make up most of the table.

I also think that some nice shiny braided hose would look nice to join up all those weber things.......

Wadda u tink?

Doc Watson
Attached Images
File Type: jpg coffeetable.jpg (55.9 KB, 2486 views)
File Type: jpg stackscreensl.jpg (34.4 KB, 2433 views)
File Type: jpg bottomoftable.jpg (29.5 KB, 2439 views)
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replica mono chassis
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1966 289
48IDA's
This month its going to be red

'This car you have to be measured for...'

Last edited by Doc Watson; 10-30-06 at 02:40 PM.
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Old 09-22-06, 01:39 PM   #2 (permalink)
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Re: My coffee table.......

Man, I thought my wife had expensive taste in furniture. That is a pretty expensive coffee table.
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Old 09-22-06, 02:58 PM   #3 (permalink)
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Re: My coffee table.......

Doc, bear in mind the possible electrolytic action between the alloy and stainless...

I doubt it'll get wet though just yet eh, unless someone spilt their coffee, and then I suspect it would have blood on it too...

Very nice indeed.
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Old 09-23-06, 02:51 AM   #4 (permalink)
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Re: My coffee table.......

Beautiful concept Doc - a GT40 "Stealth Build" !!!

a) Start with the engine-based coffee table

b) Add GT40 chassis (combination bottle & glass storage, plus mini-"conversation pit")

c) Add GT40 bodywork (after pointing out how hard (b) is to dust & keep clean)

d) Add wheels (the "entertainment centre" can then be moved around easily to allow vacuuming underneath)

e) Wife gets sick of overall decor & wants "something else" (isn't that what all women want)

f) Doc simply drives the offending furniture away !!

Nice Strategy !

Kind Regards,

Peter D.
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Old 09-23-06, 08:39 AM   #5 (permalink)
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Re: My coffee table.......

John,

Yes that was a consideration although if the stainless is inserted into a 'substantial' piece of aluminium then there is usually no problems with electrolytic corrosion.

Peter,

You hit the nail on the head....... the glass holder is the next big lump to arrive should be early next year.

Andy
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Old 09-23-06, 07:37 PM   #6 (permalink)
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Talking Re: My coffee table.......

Doc
I thought you chaps across the pond were tea drinkers.
Cheers
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Old 09-29-06, 07:12 PM   #7 (permalink)
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Re: My coffee table.......

Yes I do drink buckets of tea but a tea table dosent sound quite right...... and I always invite the ladies in for a 'coffee' rather than tea..... ;-)

Just ordered these for the 'coffee' table......... should be with me in a week or so, had to call california for them..... wherever that is...lol

BTW have heard that the screen can cost a few HP as they restrict the air flow, my tuner man said its best to tune the engine without the screens and then put them back on after tuning, anybody chip in on this? I know that bare carbs are best for power but worst for engine wear and Im looking for about 300 HP so the screens should still alow this in a 289 engine with some (not much) but some protection from debris......

Andy
Attached Images
File Type: jpg phenolicspacers.jpg (19.8 KB, 2144 views)
File Type: jpg Aircleaner.jpg (8.6 KB, 2127 views)
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replica mono chassis
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1966 289
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This month its going to be red

'This car you have to be measured for...'

Last edited by Doc Watson; 09-29-06 at 07:16 PM.
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Old 09-29-06, 08:29 PM   #8 (permalink)
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Re: My coffee table.......

Most impressive Doc,

ingenius lightweight coasters. the silver stirrers have helixes to stir more efficiently and the other end for better grip.
the mesh keeps insects out of the cups during polite conversation and you have even provided a shaker for the powdered chocolate.
You are indeed a very considerate host to your visitors.
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Old 10-27-06, 12:41 PM   #9 (permalink)
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Re: My coffee table.......

More bits arrived for my coffee table........
Attached Images
File Type: jpg phenolicspacerbits.jpg (112.6 KB, 2000 views)
File Type: jpg phenolicspacerbits05.jpg (69.0 KB, 1964 views)
File Type: jpg phenolicspacerbits02.jpg (53.5 KB, 1937 views)
File Type: jpg phenolicspacerbits03.jpg (75.7 KB, 1934 views)
File Type: jpg phenolicspacerbits04.jpg (85.1 KB, 1909 views)
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This month its going to be red

'This car you have to be measured for...'
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Old 10-27-06, 12:47 PM   #10 (permalink)
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Re: My coffee table.......

The first shot is the parts that arrived

8 x studs
8 x phenolic spacers
8 x paper gaskets
8 x stack screens

The second shot shows both sides of the stack screens... they need to be left in hot water for 30 mins before putting them onto the stacks.

The studs are shown in place on the inlet in the next shot and there is ample stud to allow a 3mm aluminium plate for the cold air box.

Finally shots of the completed article....

Looks like the idea about putting on those screens worked the glass dosent move around anymore and the phenolic spacers make the height of the table... just so..........

Next item is an aluminium plate for the bottom of the cold air box..... maybe I can keep ice in there?

Andy
Attached Images
File Type: jpg phenolicspacerbits06.jpg (59.1 KB, 1891 views)
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replica mono chassis
original rear clip
1966 289
48IDA's
This month its going to be red

'This car you have to be measured for...'
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Old 10-27-06, 01:04 PM   #11 (permalink)
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Re: My coffee table.......

Hey, what sort of car/chassis are you building? Might help to re-titled this build thread so that folks can find it in the future. Coffee table threads don't come to mind when looking for a GT40 build.....
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Old 10-27-06, 01:20 PM   #12 (permalink)
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Re: My coffee table.......

Its for a 'Mirage Automotive' replica mono chassis GT40 MkI........ Your right might be better to rename it..... this thread is starting with the engine build (still waiting for the 1966 289 short block to arrive)......

Externally the engine will look as original as possible.....

How about 'GT40 Engine build - My Coffee Table' ???

Was just adding a little humour to the thread but I agree that the search would not work to well... is my suggestion ok?

Will also be starting a thread soon for the pedal box, would this be ok for a title? 'GT40 pedal box - My Foot Rest'

Andy
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This month its going to be red

'This car you have to be measured for...'
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Old 10-28-06, 06:27 PM   #13 (permalink)
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Re: My coffee table.......

Cutting gaskets as the aluminium cold box plate also needs to be fit between the carbs and the inlet manifold. Gasket material is 0.4mm thick.

The phenolic spacers come supplied with 8 x 3mm thick gaskets so I am cutting another 16 from the paper to allow a gasket in the following order...

48 IDA base
0.4mm gasket
Phenolic spacer
3mm gasket
3mm aluminium 'cold box' base plate
0.4mm gasket
inlet manifold

Andy
Attached Images
File Type: jpg papergasket.jpg (71.0 KB, 1780 views)
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replica mono chassis
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This month its going to be red

'This car you have to be measured for...'
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Old 10-30-06, 01:42 PM   #14 (permalink)
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Re: GT40 Engine Build Mirage Chassis

To quote a hero of mine...... 'moving on....'

....went to a local metal supplier and got a piece of 1/8" thick aluminium for the cold air box bottom plate. Oh and also got some 5/16 UNF stainless steel washers and nuts to attach the carbs.

Also bought a 48mm hole saw and correct size clearance drills for the studs.

Now all I need to do is correctly mark the hole positions and drill the holes to match the inlet manifold.

(The edges will be left 'oversize' untill I get my hands on the short block and heads, then it will be 'trimmed' to the correct size including the recess for the dizzy.)

Could be a long evening...... wish me luck.....

Andy
Attached Images
File Type: jpg plateraw.jpg (53.5 KB, 1694 views)
File Type: jpg tools4plate.jpg (69.3 KB, 1683 views)
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replica mono chassis
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1966 289
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This month its going to be red

'This car you have to be measured for...'
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Old 10-30-06, 02:40 PM   #15 (permalink)
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Re: GT40 Engine Build Mirage Chassis

Andrew my friend,
May I recommend that you get those holes cut with a vertical mill and a fly cutter or a boring head. Accuracy ?

My motto is "less haste = less cash"
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Old 10-30-06, 02:57 PM   #16 (permalink)
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Re: GT40 Engine Build Mirage Chassis

The plate was £5 so I plan to try it in the next hour or so.... I do have a vertical pillar drill which is man enough for the task.... depends if I am!! its been a few years since I worked in a metal shop.

Let you know what happens.......

Andy
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This month its going to be red

'This car you have to be measured for...'
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Old 10-30-06, 06:23 PM   #17 (permalink)
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Re: GT40 Engine Build Mirage Chassis

Two opposing holes first.... bolt the plate on.... scribe inlets.... checked scribed marks.... put back together and a new shelf for the table.

Next I need to find the centres of the carb inlets and try out the hole saw.

Andy
Attached Images
File Type: jpg firstplateholes.jpg (39.8 KB, 1609 views)
File Type: jpg scribing.jpg (34.0 KB, 1604 views)
File Type: jpg scribed.jpg (27.5 KB, 1589 views)
File Type: jpg shelf.jpg (51.9 KB, 1601 views)
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This month its going to be red

'This car you have to be measured for...'
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Old 11-01-06, 06:22 PM   #18 (permalink)