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Old 01-03-08, 06:50 AM   #1 (permalink)
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GT 40 from CAD to Metal

Watch the development of a Mono from CAD models thru FEA, suspension dynamics to finish.
Attached Images
File Type: jpg mono_5.jpg (15.0 KB, 486 views)
File Type: jpg mono_6.jpg (14.0 KB, 458 views)
File Type: jpg sill.jpg (10.6 KB, 439 views)
File Type: jpg sill_diaphram.jpg (14.0 KB, 443 views)
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Trevor Booth,
Finished assembling a pile of bits incl, mono, 302W on IDF's,ZF, 15" pin drive BRM.
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Old 01-03-08, 06:53 AM   #2 (permalink)
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Re: GT 40 from CAD to Metal

more bits
Attached Images
File Type: jpg front_upper_wishbone.jpg (13.1 KB, 441 views)
File Type: jpg lower_front_wishbone.jpg (15.5 KB, 455 views)
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Finished assembling a pile of bits incl, mono, 302W on IDF's,ZF, 15" pin drive BRM.
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Old 01-03-08, 07:43 AM   #3 (permalink)
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Re: GT 40 from CAD to Metal

Trevor this is cool stuff! How did you get the dimensions?
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Old 01-03-08, 03:07 PM   #4 (permalink)
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Re: GT 40 from CAD to Metal

The dimensions came from a mono built in NZ in the early 90's. About six were built. I assembled one of them in 2004-2005. I believe the builder of them took measurements from an original car P1030 that was at one time in aust.
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Old 01-03-08, 10:22 PM   #5 (permalink)
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Re: GT 40 from CAD to Metal

This is very interesting. Any possibility that there will one day be an 'open source' GT40 for builders around the world, following some sort of rigidly defined ISO document or set of drawings, just like what the Haynes 'Build Your Own Sportscar' by Ron Champion did for the 'Locost' type Lotus Seven inspired roadster brigade?
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Old 05-09-08, 07:23 AM   #6 (permalink)
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Re: GT 40 from CAD to Metal

some more progress
Attached Images
File Type: jpg mono_12.jpg (21.4 KB, 69 views)
File Type: jpg mono_13.jpg (20.8 KB, 74 views)
File Type: jpg rear_tub.jpg (19.0 KB, 29 views)
File Type: jpg rear_hub_2.jpg (11.8 KB, 58 views)
File Type: jpg 100-0000g.jpg (17.8 KB, 52 views)
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Trevor Booth,
Finished assembling a pile of bits incl, mono, 302W on IDF's,ZF, 15" pin drive BRM.
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Old 05-13-08, 03:50 PM   #7 (permalink)
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Re: GT 40 from CAD to Metal

That is soooo cool!! Have you many any parts yet?
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Old 05-13-08, 05:38 PM   #8 (permalink)
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Re: GT 40 from CAD to Metal

Nice work Trevor. What CAD and FEA software do you use?

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Old 05-13-08, 07:48 PM   #9 (permalink)
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Re: GT 40 from CAD to Metal

Pro Engineer WF 3 , ANSYS FEA . The model still has a lot of flanges for welded joints etc to be added and cutouts for overlaps to be tidied up.
I have not made any sheet metal parts as yet. Currently sorting suspension before finalising the pickup points and necessary reinforcing on the tub.
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