SL-C - tub to body screws

So I guess I am just asking, but should there be screws along the door jamb area that secure the carbon tub to the body? I see them on some builds, but not all.

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Yes I added 4 screws along there , JB welded weld nuts to the bottom surface of the tub . I believe I used 10/32 flange screws Hope this is helpful . I can post pictures if you are going that route,
 

Neil

Supporter
Yes I added 4 screws along there , JB welded weld nuts to the bottom surface of the tub . I believe I used 10/32 flange screws Hope this is helpful . I can post pictures if you are going that route,
After frustrating experiences with trying to epoxy nuts to the backside of panels (and Nutserts or Riv-Nuts that spin in their holes), I have become a firm believer in using aircraft-style "nut plates" instead. They are available in two types, a "fixed" and a "floating" style. The floating nut plate allows the threaded portion to move around a little to line up with its mating screw fastener.
 
After frustrating experiences with trying to epoxy nuts to the backside of panels (and Nutserts or Riv-Nuts that spin in their holes), I have become a firm believer in using aircraft-style "nut plates" instead. They are available in two types, a "fixed" and a "floating" style. The floating nut plate allows the threaded portion to move around a little to line up with its mating screw fastener.
Neil:
I had no idea those existed, the floating ones are awesome, would have saved me tons of re-dos, I had to redo most of them due to using the wrong screw (fine vs coarse thread) and popping them off. Thanks for the tip, too bad came almost at the end of my build .

Hector
 
Here is what I have been using in my build when I need threads in the fiberglass parts:

View attachment 137160
Kurt

Elegant solution as well, I did not know about those rivet nuts either, thanks , hope this is super helpful to other builders early in their process. the only downside to the rivets is that they are specific to certain thicknesses, and the fiberglass parts we have vary so much in thickness. even within a few inches length.

Hector
 

Neil

Supporter
Kurt

Elegant solution as well, I did not know about those rivet nuts either, thanks , hope this is super helpful to other builders early in their process. the only downside to the rivets is that they are specific to certain thicknesses, and the fiberglass parts we have vary so much in thickness. even within a few inches length.

Hector
A nutplate is not subject to turning in its hole and "grip length" is not a factor. The length of the screw is not important as long as it engages the threads fully.
 

Scott

Lifetime Supporter
Should there be screws along the door jamb area that secure the carbon tub to the body? I see them on some builds, but not all.
It depends on how the car was built. IMO, you don't want screws visible in the door jamb. The tub is attached to the chassis and if trimmed properly, the body and tub do a good job of indexing into each other without the need for visible screws in the door jamb. If you're not having squeaks or movement in that area you probably don't need screws there. In any event, if you did you'd probably want to remove the body to install nut plates on the back side as discussed above.

I've used the floating nut plates described by Neil. They are very useful and have distorted threads which prevent the screws from backing out. They are designed to be used use solid rivets which can be installed completely flush on thin metal panels. Pegasus sells the rivets as well as the rivet squeezer which works great. To create durable nut plates for the body I riveted the floating nut plates to pieces of aluminum which were then boded to the body. This approach helps distribute any loads on the fiberglass. As can been in the top right assembly, the rivets are flush with the bottom of the aluminum.

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Scott

Lifetime Supporter
Do these come in Aluminum? (Any concern of dissimilar metals Steel/Aluminum oxidation?)
Aluminum wouldn't be strong enough. The steel is coated and the solid rivets are brass. If installed properly will not move in any way shape or form against the aluminum (the floating part is captured within the steel body). I don't see any issue with steel/aluminum corrosion in our application, but if you're worried about it you can go with stainless.
 
Scott:
You have all the cool tools, I need one of those manual drill thingies with screw driver handle. and your rivet - floating nut plate combo is just fantastic.

Hector
 

Neil

Supporter
Aluminum wouldn't be strong enough. The steel is coated and the solid rivets are brass. If installed properly will not move in any way shape or form against the aluminum (the floating part is captured within the steel body). I don't see any issue with steel/aluminum corrosion in our application, but if you're worried about it you can go with stainless.
I often mount nut plates using 1/8" AVEX countersunk blind rivets. I drill out a #29 hole to accommodate these rivets. If you don't want to drill the holes oversize. a 3/32" countersunk "Pop" rivet works just fine. https://rivetsinstock.com/rivets/blind-rivets/nail-type-basic-blind-rivets.html
 

Joel K

Supporter
I used the Pegasus Floating Nut plates to mount the oil sump and intercooler tanks. I like the Pegasus because they come metric sizes and have the distorted threads.

I used Domed Head Sealing Blind Rivets. They are pop rivets that seal the hole up. The aluminum ones have 100lbs sheer strength and the stainless are 900lbs. Plenty strong for an M6 size screw.

I used the aluminum because they are easier to drill out than stainless.

Here is a link…
 
On my SLC I used a 1 1/2 inch flat bar 1/8 thick with 5/16 floating nut plates attached that is slipped in from the rear wheel well area on top of the body lower lip which was sitting on top of the chassis tub. I then bolted each side with 4 stainless steel 5/16 bolts through a thin stainless flat which was underneath the fiberglass side skirts. The floating nut plates really help with minor misalignment issues when doing it this way.
 

Mark B.

Supporter
I used 10-24 screws with aluminum nutserts in the tub and also used stainless washers behind the nutserts to avoid cracking the fiberglass when you install them.
 
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