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    Howard B's RCR 40

    Switch Mounting Tools: Cone shaped drill bit Small drill bit Metal punch Drill press Small round file Pencil Marker pen Painter’s masking tape (2 inch) Caliper and tape measure Large jaw Vise-grip panel clamp Block of wood Straight edge Supplies: Set of Lucas...
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    Howard B's RCR 40

    Tom, Awesome, you teach me one minute, it's in a video the next for everyone to see. That is a clean set-up. Randy, if you haven't found it, it is on page three of Tom's build. Thanks Tom.
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    Howard B's RCR 40

    Randy, I broke down and coughed up a couple of nickles and bought a cut off wheel after I had done this job. Life gets better everyday. I am now practicing rear wheel alignment techniques posted by both Tom (Eglitom) and Kieth W. in Alabama. Two great posts. I see you had your paw prints in...
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    Howard B's RCR 40

    I shortened my lugs to the recommended length the old fashion way. Hint: Use a sharp saw!
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    Howard B's RCR 40

    I just read Tom's post again using the bobbins. That is very nice. I noted it back when he posted. This is pushing me to think harder about the mounting of the clip and hinge points. I will put it in my knowledge bin and get back to it later when I can over my technical shortcomings. BTW...
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    Howard B's RCR 40

    Tom, I didn't get hinge plates, they may have come with later cars, so I made mine. Randy, You may be correct. I will look at Tom's set up. The way I see it most of the clip weight is moved to the chassis once the clip is close and buttoned up. I am not an engineer so I need help on this...
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    Chuck and Ryan's RCR Build

    Chuck and Ryan, okay a couple of days have gone by, so were is the video clip on youtube? :laugh:
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    Howard B's RCR 40

    randy, I did not have any pictures so I just went out and took some. I can't demo it because the clip is off the car. The clip rides on the flat part of the bolt (I have some grade 8 replacements for these). As you can see the head of the bolt will be on the wheel well side. The wheel well...
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    Howard B's RCR 40

    Randy, I am not sure I understand your question. What I didn't mention was that I am not using any spacers. I was thinking of a "better way" to adjust the rear clip. Here is what I did, I created a hinge with out spacers by using a long threaded bolt in the hinge on both sides, I used...
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    Howard B's RCR 40

    One more before I get back in the salt mine! Head Lamp Cut-outs Tools: 2½ in. hole saw (Home Depot – Rigid) Hand held hack saw 1½ in. sanding drum Pencil Electric variable speed hand drill Supplies: Headlamp template made from construction paper Head...
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    Howard B's RCR 40

    I modified the first installation of the rear clip hinges as described below. Rear Clip Hinges Part II Tools: Pencil (you always need one) Electric variable speed hand drill Electric grinder File 80 grit sanding paper Drill press Various size drill bits. Tape...
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    Howard B's RCR 40

    Hi Rob, Thanks for the kind words, I am chipping away. I have been at it since June and have kept a log going with pictures and now I am just posting everything one bite at a time. I can't wait to get mine as half as nice as your build. Here's more: Rear Clip Hinges Tools...
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    Howard B's RCR 40

    More for you "Life" magazine guys...gaps and more gaps. I just hope I can get the gaps this close when I take it apart and try to put it back together! :furious::thumbsup:
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    Howard B's RCR 40

    More hinge and door gap pics. I plan on replacing the wood spacers with aluminum when I get to were I can do it nicely and with the appropriate shape.
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    Howard B's RCR 40

    More door mounting pics, for those that prefer "Life" magazine over "Time". :laugh:
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    Howard B's RCR 40

    Here are the door and hinge mounting methods I used: Door and Door Hinge Mounting Tools: Drill bits Pencil Dry erase marker Electric variable speed hand drill Caliper and measure-ometer (tape measure) Belt sander and 80 grit belt 3m...
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    Howard B's RCR 40

    Mike, Where are you in Virginia?
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    Howard B's RCR 40

    Guys, Thanks for the great comments and encouragement. Bill - I have friend with a Dymo from the 60's and just for fun I made my switch labels in Dymo tape. I did see the switch plates you had made. They are impressive. Maybe at alater time, it's on the B or C list for now. Enjoy every day,
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    Howard B's RCR 40

    More gaps...
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    Howard B's RCR 40

    More pics of the body prep work, cutting holes and making gaps. The body work has been quite time consuming, just like everyone else has mentioned. I must say it's not as bad as doing pointless tasks at work, at least in the end you will have a GT40! I can't say the same for some of the...
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