More Door Work...
I wanted to made the doors feel more solid when they close and I want the inside of the car to be as cool as possible so I insulated the inside of the doors with 1" to 1.5" of structural foam. I first had to make a mold from a cardboard box that was covered with plastic insulation tape so that the expanding foam will not stick to it. The mold is required since I need the area where the door handle and the door latch to be free of foam until after the door handles and latch are installed, after installation I will add foam where I can so that there is complete coverage. I mixed and pored the expanding foam and quickly installed the door pocket (covered with the plastic insulation tape). After removing the pocket and the cardboard mold I sanded the foam to shape, now when the doors close they do not sound like a light weight fiberglass door. My interior has structural foam in the sides of the doors, roof of the doors, spider roof and spider "B" pillars, this not only makes everything stronger and cooler but it also makes the interior a little quieter.