Electrical System Protection

When I was building my black Mirage, I decided that using fuses for circuit protection was not the best idea. If a fuse blows, you'll need another one and who carries an assortment of fuses in their pocket? Even if you had ready access to a spare, you would lose valuable time getting the car repaired and back out on the track. To me, a circuit breaker that can be reset was a better choice. I found some small "Switch Breakers" made by AirPax for aerospace applications and bought one in each of the current ratings that I needed.

Switch Panel Legends.jpgSwitch Panel 1a.jpgSwitch Panel 3.jpgSwitch Panel- Rear.jpgSwitch Panel Wiring a.jpg

By adding a switch & breaker in each circuit, I can control things individually. For example, I can switch on the master power relay and push the starter button, with the ignition in the OFF position to pre- oil the engine bearings, I can switch the fire suit cooler on/off, etc. In looking on-line just now to see if these are still made, I was stunned to see that they are priced at between $600 and $2800 EACH! Good grief, I bought mine on the surplus market for probably under $50 for the whole lot. I guess I was just at the right place at the right time.
 

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The real problem is. A fuse blows for a reason.
I seen it to many times. Lets try one size bigger or reset the breaker once to often !!!
A fuse also blows when there is no problem at all. In a circuit that has a large inrush current for a brief time, such as in a motor or incandescent light circuit, the fuse element heats up suddenly and then cools down. After many cycles of this, the fuse element undergoes thermal fatigue and cracks. Vibration can kill low-amperage fuses, too.
 

Brian

Supporter
If anyone ever sees a surplus store, they should drop in and invest an hour perusing the dusty shelves. These places are dying off.

About 15 years ago we had one with tons of super expensive rotary switches, pots and big ass transformers, and hardware for sub pennies on the dollar. Things like turret terminals of $.05.

I was a regular, and the owner and I chatted a bit. Then he aske me (construction co) to do a remodel expansion. After that, 75% of their stuff became modern terminals, and computer stuff and they quit buying old surplus items.

They had a military gasket material that was 1/16" rubber with maybe 25ga stainless wires, very densely placed in a grid pattern normal to the surface for faraday cages. I wanted to buy it just because it was cool. Felt like a cat's tongue, but I had absolutely zero use for it and it wasn't cheap.
 

Douglas

Lifetime Supporter
A fuse also blows when there is no problem at all. In a circuit that has a large inrush current for a brief time, such as in a motor or incandescent light circuit, the fuse element heats up suddenly and then cools down. After many cycles of this, the fuse element undergoes thermal fatigue and cracks. Vibration can kill low-amperage fuses, too.
This is why it is very important when designing or building a circuit to do electrical load analysis'. Just going off the load rating of a component doesn't take into account surge loads.;
 
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