Well, after many many attempts to "FIT" up the roofline/pillars and lower windshield wrap arounds. Nothing would work without substantial changes to all the existing body work. This of course was with me fitting the windshield up and having all the metal conform to the glass.
This did not allow it to fit the AK Front clam, nor the doors at all, to extreme of differences.
So instead, I fitted up the body and left out the wind shield and adjusted everything to work together. Just need to add material to the upper pillar area of the doors to straighten out the taper all the kit car models have, as the replicas are straight and now, to work mine have to be straight.
Going to be driving this over to the shop that makes custom DOT glass tomorrow.
I will thankfully be able to continue working on the car since I setup all the clam mounting points on the rear, this way I get the engine/transmission back in and get the real work moving forward again.
I have welded for many years on various projects from a Pitts S1C build I had years ago to other repairs I was allowed to make at the MRO's I used to work at. I always gawked at the shit looking welds on the thin metal material you would see direct from the manufactures. I even see this on practically every picture on here for the monocoque builds in various areas. But sometimes that material just doesn't want to play nice and as long as the weld has effective penetration I am over it on this roof. LOL and no one will know unless they lift up the carpet haha.
Lots more welding to be done once I get it back from the glass vendor. but it will all be either blended out then or in other areas lead body filled in others for clean transitions.
If you are curious about the 3 dent putting studs on the top, that area had a real soft area that oil canned real bad, and I am still working on heating and "working" the spot to shrink the steel to stop it from wanting to move. Given the location I know people will grab a hold and I do not want it being an issue later on down the road and having a painted dent from people using the roof as a support to get in and out.