Roaring Forties 66

Gel coat and several layers of glass added.

Clayton
 

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Mould removed and ready for finishing.

Clayton
 

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Dzus fasteners fitted and some of the sharp edges knocked off.

Clayton
 

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Loving the detail Clayton.....i got so many ideas already...all i need is for my new car to turn up.....
Cheers Dave
I was never quite sure how much detail to put up.
I'll continue down this path for now.

Clayton
 
I intended to use the Rover door lock, but it seemed a tad too large for the space available.
Found a 50’s Ford lock that looks similar and fits well.
Located some S/S door handles on the web which had the look of the originals.
Cut them down a little and bent them to fit the door curvature.

Clayton
 

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Onto the handle mechanism.
As our ADR’s require an immobiliser fitted. Took the opportunity to fit centre locking at the same time and saved me putting another key lock on the passenger’s door. There will be a pull cable override located in the door pocket if the actuators go haywire and auto lock while we’re in the car. Can’t find any photos of the internal linkages and handle yet.

Clayton
 

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Light covers and side windows were next.
Used a self-threading S/S insert (M4 internal thread) for the covers and windows. Placed a small section O-Ring under the head of the screws to help stop the screws from vibrating out.

Clayton
 

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Made some cover plates for the door striker extensions. This allows adjustment by the four main blots under the cover and keeps the striker central in the bracket.

Clayton
 

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Clayton,

Yes, please continue with all of the details. You are inspiring me... well you are actually costing me a lot of time to duplicate some of the things you are doing. Really good ideas. Thanks.

-Bob Woods
 
Clayton,

Yes, please continue with all of the details. You are inspiring me... well you are actually costing me a lot of time to duplicate some of the things you are doing. Really good ideas. Thanks.

-Bob Woods
Thanks Bob
Sorry to slow you down mate :laugh:
My thinking was, do it right the first time, well at least try anyway.
And have less regrets at the end of the build.

Clayton
 
Body striped ready for final prep under the clips and its first coat of high fill.

Clayton
 

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The painter recommended using a Hi-build (Re-face I think) over the raw glass areas. This was blocked out and redone in patches.
It amazing what you find with a long board.....:furious:
Clayton
 

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After that was done, I was told to spray Hi-fill undercoat and block it out progressively down to 800 with guide coats in between.
Removed the textured finish from the roof lining as well, now matches the finish under the doors.
That was not fun at all.

Clayton
 

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Painted under the front and rear clips with etch primer and satin black in 2 pack. Added a bit of gloss to the satin (8:1) to bring up the shine a tad.

Clayton
 

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I took the individual panels to the paint shop for top coat in their booth. But as the chassis was a bit harder to move and I needed to paint 3 different colours on it, decided to build a spray booth of sorts and do the chassis at home.
First was the satin black in the cabin.

Clayton
 

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Next inline was the graphite grey.

Clayton
 

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To keep the yellow finish as consistent as possible, I managed to talk the painter into laying the yellow on at home.

Clayton
 

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So after many years, the body is painted and ready for final assembly.
That was one of the major milestones in the project.

Clayton
 

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Nearly done with painting.......
Last job was to mask up for the stripes.
Tried out a few options for around the nostril vent, ended up going with the one below.
The white stripes will have a 1/4" black border done in vinyl.

Clayton
 

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