I have no doubt that active handling systems can do wonderful things when they work correctly, but as there is no fail-safe system for such systems to figure out the difference between correct input data and erroneous input data, each resulting in a brake application of some sort, I am not interested.
On and off for the past year and half I have been doing Google searches for corvette wrecks, then filtering for year of production, obvious over-speed, drunk driving etc, and then reading the reports of the remaining wrecks. I looked only at C5 Corvettes, 2000 to end of production, all cars equiped with non optional Active Handling system. What I have seen is disturbing to me...Quite a number of people claim that the car crashed all on its own, that it just swerved without warning. On average I can find between 2 and 3 per week across the USA and Canada. The very evening before I was to travel to pick up the C5 that I had arranged to buy, there was a fatal wreck with a C5 here in our own city. The driver was killed but a passenger survived. The survivor later reported that while driving at the speed limit on a twisty and wet puddled section of freeway the car just lurched suddenly and smashed into the left side barrier, careening over it, and flipping mid air, to land on its roof on the opposing traffic side, about 8 feet elevation below the lanes they started from. It was hit twice by oncoming traffic. Fast Forward about a year... a member of our Corvette club was doing about 65 on a straight and level section of freeway, again in light rain with puddles that required mild steering input, and with mild adhesion variations as tires hit thin standing water or not. The car suddenly lurched left into the armco barrier. After 18K$ in the body and paint shop, and a day in the hospital for my friend suffering mild glass cuts, all was well. I saw the car in the body shop and inspected the location of the 3 axis G sensor located inside the dash board. It was not in its mounting clip, rather, it was hanging down about 20 degrees from horizontal and free to swing to and fro, to osolate with undulation of the car. My suspicion was that the sensor had come loose and sent erroneous data to the AH computer. Half a year later a firestorm of controversy erupted on
http://www.corvetteforum.comthe Corvette Forum when a Canadian driver reported that a C5-ZO6 that he had just purchased suddenly and without provocation left the road while he was passing someone at about 75 MPH, launching him off the road to the right and into the puckerbrush, destroying the car. He found the same fault as I had seen on my friends car, the 3 axis sensor swinging loose from the mounting point. Given that there are also sensors for individual wheel speed, steering input and throttle/brake application that send data to the device that decides if, where, and how much brake to apply, there is just too much to go wrong for me to feel comfortable with such a system. I selected to purchase a C5 with no such system at all. I have no problem with anti-lock brakes, on a road use car that may well encounter rain and other issues in which the ABS can be of great assistance. GMs ABS system is so unreliable that it is currently disabled in my car, only 10 years old, due likely to failure of electrical connection between the main harness and the speed sensors in the hubs. Some idiot felt it appropriate to place the connector between the sensor and harness out on an A-Arm, where it is subjected to high cyclic G loading and the full force of environmental assault. It would have been smarter to mount the connection on the chassis, inboard of the suspension where the G loading would limited to that seen by the sprung mass, and a method of shielding the connector from grit and moisture might also be employed. I will be removing the connectors altogether, makeing a soldered joint instead. If it is still not working then, I wuld asume the computer for that suytem has failed too...At least the codes are saying it is a sensor issue, ..I hope so, Im getting tired of throwing money at the car just to keep it running at the expense of not spending the same money on real modification improvements.
My car also has Traction Control, which can be manually turned off each time you start up the car. Sometimes my husband forgets to do so...a month ago he was in an intersection when someone started to run a red light..He hit the throttle and the tires started to break free, engaging the T-C, shutting the throttle off, leaving him a nearly sitting duck, just barely missed by the errant driver. Was this a driver safety aid? I think not. For the past few weeks the TC/ABS system is in failure mode, meaning we have only brakes that respond to actual pedal actuation, and no interference with the electronically operated throttle. Were it not for the idea that sometimes in the rain, the ABS can be of great help, I would just pull the warning bulbs in the dash and leave the system broken. I have head of a guy that has reprogramed the TC so that a value for max speed upon activation was reset from 2 MPH to 200 MPH, thusly eliminationg its effect.
I plan on keeping this car as long as I remain capable of driving, and with so many of the electrics failing at only 10 years of age, I suspect that I will have to re-engineer, & rewire the darn thing to be reliable. One of the things that will eventually go is the fly-by-wire computer controlled servo operated throttle. Funny, they put a foot pedal and cable operated throttle on the LS engined Camaros, but not the Vettes. As an electronics engineer, I am confronted with designing for reliability and longevity in all the commercial projects we undertake, even so far as making studies of the solder used to make connections and its breakdown and aging modes. What I find in most automotive electronics is cheap parts and cheap assembly techniques, usually manufactured by the lowest bidder in a highly competitive environment, where every penny of cost is stripped if it can be, and often even if it is not. The result are electronics packages that are for the most part, temporary in function, if one considers a the life of an enthusiast or collector car in decades. When such systems are placed in control of elements of the vehicle that have the potential to injure or kill, well, I'm not at all convinced that it is a good idea. For sure, when they work just fine, they DO WORK just fine!, but how do you know when "it" will make the wrong computation decisions due to erroneous data and do something it really ought not to.
There was also a case last year where a fellow that was selling one of those megabuck Porsches was giving a potential buyer a ride on one of the tracks in California...Perhaps it was Laguna Seca, I don't remember, but it was at a Porsche Club track day event. The car crashed, killing both people. Witnesses speaking on the internet and in the media shortly after the collision said the Porsche jerked suddenly while at speed and hit a barrier. When I last looked up this case, the Lawyers on both sides were posturing with claims that the Active handling failed and caused the wreck, and on the other side, that driver error was to blame. Both peoples families were screaming wrongful death at each other all possible other parties. I don't know if the case has been litigated yet, but given the skill demonstrated by both drivers earlier in the day, in both this car and others, it seems unlikely to me that the driver would just jerk a half million dollar car into a wall at high speed for the fun of it.
I did not mean to open a heated discussion here, I'm just interested in learning how I might maybe just be able to improve the OEM ABS system currently in my C5, and how such a similar ABS system might also be employed in a future project car. When I leaned how to drive back in the late 60s, non of this driver aid stuff existed. The guy up the street from me was an instructor at the local SCCA driving school...He, not my dad, thought me how to drive. He made it abundantly clear that driver control was most important. In my first 6 months of driving I probable spent more hours in a 4 wheel drift than most dozen people would experience collectively in a lifetime. Within a few years I was in college and helping some local teams with chassis engineering. I had a chance to drive and set-up everything from production class road racers to a Formula 5000 Lola T-332....THAT was a nice car, by the way...best drive of my life. I managed hundreds of thousands of miles in my highly modified Lotus Europa, often running G-19 slicks on the streets in the summer months. I was most comfortable in those days of my youth cornering at WELL over 1G on the street. I'm quite a bit older and slower now, but have always had cars that handled well, and that I have pushed in cornering far beyond the average driver when I had the opportunity to do so in relative safety. I have had 5 or 6 point harness in most of my cars too, just as an example of how far away from the ordinary I am. To be honest, I just don't trust active handling to be there all the time totally failsafe. I don't want it. ABS, on the other hand, if it does fail, does so a manner that simply puts the brakes in total manual control without the 'throbbing modulation' which is to me a benign failure.
Fran, I am mistaken then about the C4 and C5 hubs....I asked the guy at our local Chevy dealer parts counter about this last year. He told me that they were the same, just C4 not with ABS/TC speed sensors...I was mis-informed. Not surprising from a Chevy dealership! I have not personally compared the parts side by side. Thanks for the input/correction.
I'm trying to wrap this up, but find I need to say again that with the ABS/TC system currently disabled, my C5 is finally really fun to drive! I'm having a blast! Of course I'm wearing out rear tires faster that I should, but comes with the territory. If only I could install a Tilton dual master cylinder system with a balance bar..Now that would be neat, and is PRECISELY why I need to build a 'sports' car that will give me the driving experience I really want....I had hoped to have embarked on said project this year just concluding. As we are in the high-end toy business, extreme performance audio stuff, as the economy has slowed we have suffered along with our client base as they have had less and less discretionary income. We have had to put our own 'luxury' projects on hold. My husband and I stated looking at a GT40 replica as a potential all-year sports car about 7 years ago, but ended up with a C5 Vette for that purpose, instant gratification and it will haul groceries. I began heading more in the direction of eventually building a car with fewer compromises than a GT40, considering the roof and large glass as compronises, more in the vein of a late 60s sports racer...Oh so many of them from that period to love and enjoy! ....that is if we ever make any real money again before I am too old to do so and enjoy the results, that is exactly what I plan on doing...I'm leaning towards an LS engine as I am already familiar with it and gaining tuning experience and dyno time in my C5, perhaps G-50 gearbox or who knows what...New options keep coming up.
BTW, I only just started posting on this forum, but have lurked here for MANY years...It sure has been educational to read all the build threads and the assorted technical threads...Great place!:thumbsup:
Jennifer