""Those stainless headers look nice,,,but they sure let the heat come out and cook everything in sight.""
""I also believe that raw(uncoated) stainless was a poor choice for headers as far as heat goes........although they look gorgeous.""
MATERIALS HEAT TRANSFER COMPARISON
Coefficient of Thermal Conductivity
BTU/ft-hr-F (70 F)
1010 Mild Steel -- 26.98
304 Stainless-- 9.40
(higher number means more heat transfer)
Numbers from a Burns
TECH ARTICLE chart
So mild steel transfers 3 times as much heat as stainless.
IMHO stainless is by far the best choice of material in this application. Stainless also has the best maintenance characteristics. Header coatings typically need recoat at periodic intervals. Stainless would probably have more problems with coating than mild steel because it has a higher thermal expansion factor.
Stainless will last indefinitely with only an occasional easy steel wool cleanup just for appearance. Unlike chrome which blues stainless can be polished back to original very easily. Mild steel that is coated rusts from the inside and eventually needs replacement.
Insulate the underside of the rear clip, it's been discussed at length. Another option for engine bay cooling is to put additional oval ducts in the license plate area like on the original Gulf cars. You can also put a SS shroud over the mufflers. Robert at RF has also worked out a temp controlled fan cooling system which has been previously discussed.
It would be interesting to see a temp comparison between coated mild steel, coated stainless, and bare stainless. With the advent of inexpensive electrical thermometers this should be easy.