Lucas is truly the prince of darkness! I had my last Lucas experience with my TR6, no more. Plus, they don't make the variety of switches I need or prefer.
I wasn't as productive this weekend, but did get the a/c evaporator and dash installed. I also got my longer shifter cables from Brandwood and installed and adjusted the shifter. I'll have to post pictures later. You will be happy to know that I found my camera and don't have to rely on my son's POS.
The a/c plenum and dash went together nicely once I figured out the optimal order of assembly. I test fit the plenum and it fit perfect (on a right hand drive, it bonds to the bottom of the dash). I measured and cut the holes for the end vents first and installed the inner piece (basically screwed it into the holes I cut). I also marked the point where the plenum connected to the demister well in the dash and cut the two holes.
I then placed the template for the a/c condensor on top of the cowl and made sure that when I cut the three holes for the outlets that they would be centered in the plenum runner. Once I had that sorted I bonded the plenum to the bottom of the dash (Make sure the inner piece of the end vents is installed before you bond as you can not get it inside once the plenum is bonded on!). Also, make sure that it is completely sealed to the dash including in the demister well. Once cured, I marked the holes for the evaporator on the cowl using the template and cut them. I then reinstalled the dash with the plenum now bonded on, reached under the dash, and traced the pattern for the three evaporator holes on the bottom of the plenum. I also marked the locations for the holes to be cut in the cowl for the end vents to feed through and the relief you have to cut in the front lip for the plenum hoses to reach the end vents.
I removed the dash cut the three holes in the plenum for the evaporator and installed the evaporator (make sure all of the hoses are attached first). I did not trim the evaporator outlets flush like it said in the manual as they barely protruded and I wanted a seal to the plenum. I did place foam around them so when the dash was installed, it sealed the plenum. I used a couple of adjustable hood bumpers I had in the "bin for all parts left over from past projects" to hold the front edge of the dash up. I'll post some pictures tomorrow.