I assembled the front right suspension such that the caster is 5^ and the camber is 0.9^ as measured using the front of the tub as reference with the lower control arm 90^ (parallel to the tub floor). The upper control arm is as far aft and the lower control arm is as far forward as the safety washers will allow. The lower control arm Heim’s threads extend out 1-1/16” (9/16” inserted) and the uppers extend out 9/16” (1-1/16” inserted). The upper ball joint is threaded in all the way into the upper control arm.
I added 1/4” of washers behind the upper shock pivot. According to QA1, anything less than a 15^ change has nominal effect.
With the 110mm cup all the way up to the jam nut, no spacers, and at full droop, there is 1/16” clearance between the edge of the cup and the tub wall. The clearance to the upper ball joint nut is 1/8”. The clearance increases as the suspension rises. I might use a hammer to create a bit more tub clearance m, but only if there is evidence of impact.
Despite the cup consuming 20mm of shock rod, there is no loss of travel. With the control arms lifted to the point where the upper ball joint is at it’s angular limit, there is still a little more than 1/4” gap between the top of the cup and the bottom of the jam nut.
Others’ mileage my vary
My plan is to shave the bottom off of the existing spring cap so that the cup is not touching the jam nut and is supported by the cap. The spring caps are $20 each on Summit (PN QA1-9018-101) so if it doesn’t work, replacements are not too expensive.
Cheers, Randy