Panels:
One of our clan of GT40 enthusiasts here in the area said "you'll be paneling for 3 months". When he saw the shock on my face, he said "OK one month". Well I have been at it for just over a month and I am at about 80%. All panels are built, but I have to drill some more holes.
I have made a 1" stainless steel template to drill my holes for panels. It has a 2" spacing. I have been drilling the panel through the template, de-burring the hole, and then mounting the panel on the frame and drilling through the panel. I start the hole with the 4.1 mm drill, drill all the way through with a 1/8" drill, and then re-drill with the 4.1 mm. I use Clecos to hold it in place. I then de-burr the steel frame or panel.
I probably have spent two full days on the rear bulkhead after it was bent to shape. I ordered a glass bulkhead window which required a GRP bezel. I will use rivnuts to mount the bezel and window, so when you install yours, be very careful to center it between the frame members because you have no room to spare. I marked the back side where the frame members are and then transferred that to the front to drill the holes for the bezel. The bezel is very clearly marked as to where to cut and drill holes. I am going to get a 0.045" or 0.050" rubber sheet to put underneath all panels that get rivnut mounted so it will seal and not warp the panel considering the thickness of the rivnut head.
I had to move the brake and clutch pedals to center them on the steering column. I originally centered them on the steel pad, but had to move them to the outside once I installed the steering column. That is why I have two sets of holes on the steering cover panel. This also required that I remake the front upper bulkhead.
Test Fitting:
Remember that my frame is not powder coated yet. I have been doing a test fit / pre-install on several systems to make the mounts in the correct place (after some mistakes) and to be sure I have the parts and understand what to do. I have previously reported that I installed the complete suspension and steering system. I have now installed the hand brake, the radiator and cooling lines, the shifter linkage, the steering column, the engine cover, the rear bulkhead window, and the dash.
Engine:
We are building the engine here. It is finished. As soon as I complete the modifications to the valve covers, I will bring it home. Photos, specs, and a computer simulation of the power to follow...
Clutch:
The clutch was a bit of a problem. I made three attempts to buy one from Centerforce, but they just didn't want to get involved with so many seemingly special parts. After reading SSSammy's introduction, I called McLeod. Lee was very familiar with these applications, the Tornado website, and other GT40 applications. He immediately told me all the correct part numbers and I have ordered them from Summit.
-Bob Woods