Okay, so I purchased all the stuff to do gelcoat repairs (mekp, isophthalic resin, etc...). Watched the youtube videos, now had some quick questions hopefully you guys can help me out with.
Let's say you have a flat piece of fiberglass/gelcoat that is roughly 1/4'' thick. It has a hole in it that you want to repair.
Okay, so are these the rough steps? (questions are in bold)
1) On the backside, grind the area around the hole to form a good bonding area (the scarf), then clean with acetone
2) Cut out a template of the repair area on mylar, tape it on and put some object (e.g., styrafoam) against it to hold it solid in place
3) From the backside, mix your gelcoat (mine says 10drops of 1%mekp to 1oz of gelcoat), then apply ~20miles of gelcoat to the area that is being repair. Question - do I just want to do like a dozen strokes with the brush,let it dry, then move on, or do I want to do multiple layers (i.e., brush it on, wait to dry for 2-3hrs, brush on more, wait to dry 2-3hrs, then brush on a final layer)?
4) Cut out your repair area from the matt and cloth. Do 2 layers of matt, then 1 layer of cloth, then matt, cloth, matt, cloth, etc..., finishing with cloth once the area of the repair has been built up to the original area. 2 questions here
a - Between layers (e.g., matt, cloth, matt, cloth, etc...), do I want to wait for the resin to dry, or do I want to apply resin, apply matt, apply resin, apply cloth, apply resin, apply mat, etc... until it's built up, or do I want to wait, like resin, matt, wait; resin, cloth, wait. If so, how long to wait?
b - When cutting my matt and cloth templates, do I want to cut them so that initially they are the size of the hole I am repairing, then slowly get progressively bigger to expand past the repair area to cover the area of the scarf I ground above?