Thread drift !
I remember how surprised I was when I took the doors off my muscle car during restoration - they weigh almost 50 kg each! That is 50 kg of protection in the unfortunate case of an accident.
If you were to triangulate, the triangulated members would be much longer and therefore without function (triangulation only works if you generate triangles with equal length sides).
Not true. Triangulation works because you have to have buckling of the beams for the form to deform. In the case of a square you only need the corners to deform.
You can try it yourself. Take two pieces of card, fold one three times and tape the edges together to form a square. Then fold the other twice and tape the edges together to form a triangle. Now squash them.
Anyway, back on the original thread.
I've added a 40mm x 20mm bar to the door, my doors are similar to the RCR in that they have a single bar as a hinge pin. I added a piece of tube round this, welded the intrusion beam to it (on the outer side)![]()
and then that bolts up to the lock mounting bracket. I'll probably fibreglass in the beam as well when I get to that stage.
I've also braced the sills with triangular bracing from the front inner corner to the middle of the outer. Having modelled it having a "ladder" (eg like Bob's:
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or joining the outer and inner chassis members with any perpendicular members while it increases the amount of force required to bend the sills it transmits any force pretty much straight in and into the side of the driver/passenger. Having either no bracing between the two or diagonal means that there is a significant amount of crushable structure before the inner member starts to move.
I think a Corvette has all that plus airbags if safety is the main objective.
I drive a GTD Frame car and if you look at the frame design you are looking at setting inside a steel box that comes up to the middle of my rib cage. That's more side impact than a lot of cars enjoy.