I have never posted how i have done my electrics. Now a cold catched me and i´m laying in my bed having time to do so.
Main battery power is switched via a FIA approved emergency cut off switch which takes off all power once interrupted. Only the charging line from the alternator is still connected to the battery to be able to release the rest of charge into the battery after ermegency cut off. By doing so one have to pay attention to not connect anything to this side of the switch , because this would be a non interuptable connection and therefore still powered.
I started out using the supplied RCR 20 circuit wire loom. It proofed to be the perfect base, because i could use all the circuits. I did separate them in switched power circuits( numbered 30´s) and permanent power cicuits ( numbered 15`s).
Permanent powered circuits are:
- Horn 20A
- doorlock ( not connected yet) 20A
- 12 V plug ( cigarette lighter) 20 A
- Transcooling pump ( ex Radio) 10A
- Brakelight 10A
- Hazard Signal 15A
- Headlights 30A
- Rearlights 10A
- Cooling Fans 20A
- Drivelights 20A
Switched circuits are:
- Ignition Coil 30A
- Fuelpump 1 15A
- Starter Relais 10A
- Fuelpump 2 20A
- Turnsignal 15 A
- Accusump control valve 10A
- A/C 30A
- Wiper 15A
- Wash 10A
- Instruments 10A
- Alternator errector (not fused)
I used that much circuits to realy have them independend and thus in case of problems if one circuit the car still will be in running condition.
After definition of the circuits i drafted my wiring diagramm. I started to draw each circuit by itself and than combined it to one big diagramm. Took me about 4 h for the single circuits and about 8h for the combination.
Pinned the big diagramm to my garage door and started wiring
My concept has foreseen two different main wiring routings. The main and heavy power wiring ( alternator to battery, battery to starter, battery to main cut off switch) is routed via the center tunnel .
All the other wiring is routed from the fuse box on the center tunnel along the rhd side of the car and is using the Dashboard as main switchboard. I´m using high quality high current switches to minimize the number of relais.
Relais are used for
- Headlights
- Drivelights
- Cooling fans
- Horn ( because the horn button is a low amp only)
- Starter
All Relais and magnetic valves ( Accusump) are used with a kill diode to prevent feedback current.
All wiring is braided with flexibel nylon hoses. Most connections are done with AMP connectors. All connectors are crimped on and additonaly sealed with shrink hose.
This is the wiring of the dashboard finished
This is the electronic turnsignal controll. It has a timer which deletes the signal. The timer is interupted by pressing the brake pedal . the signal can be stopped also by pressing the other side signal button. If you press on side more than 2 seconds the hazard flashing starts.
This is the headlight relais. which can be switched by a pushbotton ( not a permanent switch)
As i have made my dashboard removable , it takes around 20 minutes to disconnect all the plugs, unscrew the dashboard and take it out. The wiring of the switch panels is longer so they can be taken out and serviced separately.
There is a lot wiring going to the switch panels, but i wanted to have everything under control. For example Accusump, Transpump and Fan can be switched off, manual on ( bypassing the thermostat, pressureswitch) and automatic on ( running via thermostat , pressure switch)
Here are some impressions of the wire routing
wiring across front of engine for ignition, oil pressure, watertemp, lhdside fuel pump, accusump. main power lines from an to battery
Oil pressure sensor and oil pressure warning light
Ignition
Wiring along the RHD side engine towards the rear of the car for rear lights, starter and transcooling pump.
Starter wiring
Everything worked perfectly like intended.
THanks
TOM