Shoot me a PM if you have any questions. I can speak to the fab work or lack of it.
Now back to our program.
It seems like I am always doing the A/C towards the end and I have to wrestle around this equipment. So I asked Fran if there would be a problem if I did the A/C early in the build. He said it would be fine so here we go!
I used my nut rivet gun again to put threads in the top radiator shield. And built these brackets to support the bottom. I painted it silver to help it blend in.
On the evaporator you need to peel back the insulation and loosen the fitting. The orientation of the small line will not work. This is what it looks like in the kit.
This is how it needs to look. Then just fold the sticky tape back in place.
I decided to slot the holes on the tub to allow for more air flow. You might be able to slot all of them but I left one for strength. I made this cut with a jig saw and it worked pretty well.
The next thing to do is ask you wife for help or one of your kids. You will need to hold the unit in position and trace the opening onto the plastic so you can cut it out. A white paint pen works great. I used a strip of 1/2 inch weather strip to seal the unit against the under side of the dash.
Here it is all bolted up and in place. I did not use the the outside hole. The unit was not large enough to cover all of them.
I took a picture with a ruler to give you some perspective as to how much room is in there with the unit in place.
Now I'll lay out the lines, cut to length and run down to Carquest and get the ends crimped on.